Utility Empire · Trade · Combustion Engineering

Atmosphere Gas Burner BTU & Nozzle Sizer

Size an atmospheric gas burner and its orifice/nozzle for a burner service or furnace/boiler application. Given gas type, desired burner BTU/hr, and supply pressure in inches of water column, compute required orifice diameter, gas flow in CFH, and a recommended regulator/nozzle. This is combustion sizing — distinct from HVAC space-load BTU sizing.

INPUTS
OFF
GAS FLOW
OFF
ORIFICE
OFF
NOZZLE / REG
OFF

Burner & Supply Inputs

Natural gas: ~1,000 BTU per cubic foot
BTU/hr of burner service or furnace/boiler firing rate.
Inches of water column (WC) at the orifice inlet.
Typical atmospheric burner ~0.60 (fixed). Adjustable at your discretion.
% — used to convert input to useful output if desired.

Sizing Results

Required Orifice Diameter
–
Gas flow rate
–
Required injector area
–
Gas input (firing rate)
–
Recommended nozzle / orifice drill
–
Recommended regulator pressure
–
Awaiting calculation.

Combustion Sizing Reference & Method

Gas flow in cubic feet per hour is derived from the burner firing rate and the heating value of the fuel: CFH = BTU/hr ÷ BTU/ft³. The orifice is then sized with the standard gas orifice flow equation CFH = 1658 × d² × K × √P, where d is the orifice diameter in inches, P is supply pressure in inches of water column, and K is a discharge coefficient. Solving for diameter: d = √(CFH / (1658 × K × √P)). This sizes a burner's orifice for a given firing rate — it is not HVAC space-load BTU sizing, which accounts for room heat loss.

FuelHeating ValueTypical Supply P
Natural Gas~1,000 BTU/ft³3.5–5" WC
LP / Propane~2,500 BTU/ft³6–11" WC
Butane~3,200 BTU/ft³6–11" WC